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Cost Effective N54 Single Turbo Setup

So the RB turbos are out and went with the ON3 61mm single turbo kit. I ordered just the hot side parts and bought all the other accessories separate. This would entail the boost control solenoid, Motiv Boost Box Controller, and etc misc items.  I did a lot of bargain hunting, and forum watching to keep my price low since I needed to cover other maintenance items and such. Below is a list of parts that I bought to help in the install. One thing to note is my coolant tank was already relocated from my inlet install. So I didn’t have to worry about relocating it. I choose to use the on3 provided wastegate to really see if it could hold up. I took it apart and used 2000 grit sandpaper to lightly sand the wastegate stem to make sure it was smooth.

[embedyt] https://www.youtube.com/watch?v=NWa-W2dxy80[/embedyt]

ON3 Single Turbo Parts List

  1. On3 N54 Single Turbo Kit – http://www.on3performance.com/shop/bmw-335-n54-top-mount-single-turbo-system/
  • Deleted – Intercooler, BOV, Charge pipe
  • Added – On 3Performance 61mm GT35 Journal Bearing Turbocharger
  1. Tune: Motive Boost Box – https://www.motivmotorsport.com/products/motiv-boost-box-bmw
  1. MAC Boost Control Solenoid – https://amzn.to/2QDU8Mg
  1. MAC Boost Control Solenoid Fittings (2) – https://amzn.to/2MFPqKU
  1. Turbo Tap Kit – https://www.lowes.com/pd/IRWIN-HANSON-2-Pack-SAE-Tap-and-Drill-Set/1000223979
  1. Turbo Blanket – https://amzn.to/2QAm9Vj
  1. Turbo Drain – https://amzn.to/2PLp9wG
  1. Vacuum Line – https://amzn.to/2Oy7c4A
  1. DEI 010125 Titanium Exhaust Heat – https://amzn.to/2QEcL2D
  1. Gold Reflective Tape – https://amzn.to/2D87hL8
  1. DEI 010474 Fire Sleeve and Tape Kit – https://amzn.to/2xmcmKg
  1. Stainless Steel Zip Ties – https://amzn.to/2PKKmaa
  1. Wastegate Boost Line Splitter- https://amzn.to/2NX7CVf
  1. Turbo Boost Reference Fitting (1) – https://amzn.to/2Oya9Sw
  1. Exhaust Manifold Gasket (6) – https://www.fcpeuro.com/products/bmw-engine-valve-cover-gasket-11627558906
  1. Exhaust Nut (16) – https://www.fcpeuro.com/products/bmw-exhaust-nut-11721437202
  1. 5/8 Heater Hose – Local Auto Parts Store
  1. 5/8 Straight Barb Fitting – Local Auto Parts Store
  1. Water Pipe Gasket – https://www.fcpeuro.com/products/bmw-engine-timing-cover-gasket-11537545302

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